Grocery distributors and food manufacturers have their processes down to a science. But like any good scientist, they also know it’s crucial to keep improving and make their processes even more effective. Every pallet touch point is important, as is every square foot of space in a facility and, above all, the well-being of every employee.
This is why manufacturers, distributors and retailers must evaluate their equipment choices with a critical eye. “It can be tough to make a change from your last buying cycle, or even your last two or three buying cycles,” says Kurt Spyke, director of national accounts and strategic product for Big Joe Forklifts. “But operators and managers know their day-to-day challenges, and with the right partnerships and equipment, they can meet those challenges and do their jobs even better.”
Food industry leaders who value continuous improvement should take a closer look at Class 3 walkie equipment for their facilities. These walk-behind vehicles improve multiple business functions, and while they may not always seem like the obvious solution, what you don’t know may surprise you.
Class 3 walkies increase operational efficiency
Vehicle downtime is a significant issue for grocery distributors, food manufacturers, and any warehouse moving goods from place to place. Whether it’s a forklift, motorized cart or anything in between, vehicles need to remain in service with minimal maintenance so operations run efficiently. This is where Class 3 walk-behind vehicles have a distinct advantage over many forklifts. Class 3 models such as Big Joe’s PDSR are powered by a lithium-ion battery, which outperforms vehicles powered by combustion.
“Few things have changed the material handling industry more than lithium-ion batteries,” says Spyke. “Big Joe’s Class 3 products outperform gas powered vehicles, as they require little to no maintenance, and their cost and charging time have come down now that the technology has matured.”
Not only do battery-powered walkies stay in operation longer, they also increase the available space in a facility. “You’re literally buying back real estate because you no longer need eyewash, washdown or safety areas that are required for lead-acid battery users,” Spyke explains. Class 3 walkies operate longer, have fewer components and make better use of space, meaning they are extremely efficient in any warehouse setting.
Walk-behind vehicles save money
Those efficiencies translate to cost savings, as well. Battery-powered vehicles, of course, save on fuel, but they also have lower maintenance costs by the nature of their long-lasting batteries. “Imagine a pie chart showing the ownership cost of a vehicle — 80% of the cost is parts and labor maintenance,” says Spyke. “
These savings are particularly valuable for small and midsized locations where a Class 1 forklift is unnecessarily large and expensive. Class 3 walk-behinds provide the same picking and stacking capabilities, but with a smaller footprint. The PDSR, for example, features a pantograph mechanism for lifting and lowering products, and it can reach up to 189 inches in height. With standard power steering it’s easy to maneuver and less costly than a larger vehicle with the same functions.
Class 3 vehicles solve labor challenges
Another crucial advantage of a Class 3 walkie is that these vehicles do not require operator certifications. Even new employees can quickly be trained to operate these vehicles safely. As labor shortages persist in the grocery and manufacturing sectors, walk-behind stackers like the PDSR or Big Joe CB 30/35 can enhance warehouse productivity, even when certified forklift operators aren’t available.
These battery-powered walk-behind vehicles also create a safe environment for workers because they move at lower speeds and have no particulate emissions from fumes or exhaust creating a cleaner environment. As midsized coffee roaster Baronet Coffee found, these vehicles provide safety and efficiency in a 50,000-square-foot facility, and since they’re easy to learn to operate, most employees can run them.
Operable in small spaces yet able to reach high, side shift and maneuver heavy loads, Class 3 walk-behinds offer the best of both worlds — heavy-duty capability plus simple, safe operations.
Do what you do — but better than before
In an industry where margins are tight, labor is constrained and failure is not an option, operators and managers must explore all available solutions to find the right one for their business. By reducing downtime and maintenance costs while increasing facility space usage and workforce capabilities, Class 3 walk-behind vehicles tackle multiple challenges facing the food industry. “These vehicles are like a Swiss army knife for moving product,” Spyke says. They allow industry leaders to keep doing their jobs but to do them even better.